Real Results with the Right Technology
In today’s competitive medical textile market, manufacturers constantly seek ways to increase productivity without compromising quality. One of our clients, an elastic bandage manufacturer based in Ecuador, was facing challenges familiar to many in the industry: high labor costs, significant production waste, and insufficient output to meet rising demand.
By investing in Konum Engineering’s Elastic Bandage Latex Coating & Winding Machine, they achieved a remarkable 300% increase in efficiency. Here’s their story.
The Challenge
Before upgrading their equipment, the manufacturer operated with a semi-manual system. Their process required three separate machines and at least four operators to produce just 1,200 units per day. Frequent machine downtime, inconsistent product quality, and excessive labor costs prevented them from scaling up or entering export markets.
The Solution: Konum’s Integrated Machine
After evaluating their needs and production goals, the manufacturer opted for Konum’s Elastic Bandage Latex Coating & Winding Machine. This high-performance system combines three functions—latex application, winding, and cutting—into one compact unit, operated by a single person.
Key features include:
- Daily capacity of up to 4,800 units
- Automatic tension control for uniform quality
- Contactless latex application for improved hygiene
- Modular design for easy maintenance and scalability
The Results
The impact was immediate:
- Daily output quadrupled from 1,200 to 4,800 units
- Labor costs were reduced by 70%, as only one operator was needed
- Product quality became consistent and export-ready
- Waste was minimized, improving overall profitability
With the increased capacity, the manufacturer was able to secure contracts with hospitals and distributors outside Ecuador, expanding into regional markets.
Why This Matters
This case illustrates how investing in advanced, integrated technology can transform a business. By eliminating unnecessary steps, reducing labor dependency, and standardizing output, manufacturers can not only meet demand but exceed expectations in competitive global markets.
Conclusion
With Konum Engineering’s machines, efficiency and quality go hand in hand. For this Ecuadorian manufacturer, upgrading to our elastic bandage machine was a game-changer—enabling them to cut costs, increase output, and expand internationally.
